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66 Master Cylinder Questions answered....

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Mail From: Gordon Couch (email redacted)

More has been written on this subject than is known.




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Mail From: (email redacted) (email redacted)

I've been sitting back and taking this all in quietly and trying to learn
something.
I appreciate all the (technical and personal experience) info found here
and I want to thank the
guys that have all the positive information to share (even if it is
opinion). I am the same guy who
was "slammed" for wondering if the bent center drag link could be used.
Well I learned from the responses
I got that if it can be fixed and fixed right to make things safer, why not
just do it? I happen to have my single
reservoir master cylinder out right now as the car is stripped clean and I
am planning to take the
advice and get the dual reservoir. Just wanted to thank you for your
continued insight into things
some first time restorers would not even know to consider.

Jesse

1965 2+2
1965 convertible



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Mail From: Billy Moore (email redacted)

> Oh, now to answer you question. You can just " move the rear line
from
>the metering valve to one of the m/c outputs? Then plug off the
> open fitting on the metering valve" Or go by NAPA and get a " T " fitting.
>After this you still need a proportioning valve to keep the rear from
>locking up. The one I got is from summit racing
>summitracing.com/index.htm part # sum-g3905 for $39.50.

Ok. Unless I still don't understand something, I don't think that anything
other than the m/c is needed. If the 69 Falcon m/c applies equal pressure
to each side, then it would duplicate the function of the original m/c
without any metering valve, proportioning valve, or any other kind of valve.
I know that the rears don't stop as much as the fronts, and that Ford set
the brake bias using wheel cylinder bore diameters. The rears are smaller
than the fronts, so that more force is applied to the fronts. This would
also imply that the volume of fluid that flows to the front and rear may not
be the same. Of course, the Falcon should also have the same front/rear
volume differential, so therefore I would expect this m/c to be capable of
handling this. Unless, of course, the Falcon uses some sort of
proportioning valve.

Billy Moore


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Mail From: Wal Marshall (email redacted)

There has been a lot of discussion on this topic but to my mind one or two
points seem to have been missed.

As another who has suffered a sudden brake failure on a single MC car
(fortunately all that happened was that my wife drove right through our
garage door after coming in the driveway!!), I feel the following is worth
stressing.

Dual master cylinders have DUAL RESERVOIRS. This means that a (relatively)
slow loss of fluid for example over hrs or days, (the usual case) will leave
a single cylinder car brakeless, but a dual cylinder car will only loose
fluid from one or other circuit leaving the other still functioning.

Another point concerns junction blocks/proportioning valves/metering valves.

As I understand it there are several basic types and each has a different
role.

1. Simple junction block. Contains no internal components and simply
distributes fluid. Suitable only for all drum brake cars.
2. Metering Valve. A development of the junction block which contains a
spring loaded valve which in the event of a sudden total loss of pressure to
the front or rear brakes, moves and blocks off the fluid to the side that
can not sustain any fluid pressure. Preserves some braking action in the
event that there is a sudden loss of pressure eg a ruptured hose. But if all
the fluid is gone (i.e. a slow leak) with a single M/C you are still in
trouble!
3. Proportioning valve. Further development of the metering valve, and
required by disc/drum set-ups for the reasons noted by Chris in a recent
post. i.e. the need to get the rear drums into contact before the front
discs are activated. Front and rear circuits are retained fully independent
within the valve so that a slow loss of fluid on either circuit doesn't
drain both M/C reservoirs. I understand this is achieved by applying M/C
pressure initially only to the rear cylinders, with the front circuit
blocked until the rear reaches a predetermined pressure. At this point a
sliding valve then moves against a spring unblocking the front circuit
allowing fluid to flow through to the front discs. This is the set up that
I have on my 70..

Of note also is that the actual pressure applied to the brakes is a function
of the bore size of the master cylinder, vs. the bore size of the wheel
cylinders. These need to be carefully balanced to ensure sensible foot
pressures and correct front to rear brake balance. Care needs to be taken
when swapping items from model to model, that the final result is properly
balanced..i.e. cylinder sizes are correct at both ends of each circuit.

Hope that's helpful

Wal Marshall


----- Original Message -----
From: Chris Stephens <(email redacted)>
To: <(email redacted)>
Sent: Wednesday, February 23, 2000 6:06 AM
Subject: Re: [CM:20440] 66 Master Cylinder Questions answered....


> Billy,
> Your 66 has a single MC with all drums right? Well all the drums on
your
> car needs the same amount of volume and pressure at the same time to
> correctly activate at the same rate. Therefore you shouldn't need anything
> but a distribution block.
>
> The way I understand the drum/ disc metering is that because of the
> spring action and design of the rear brakes, the drum takes a little more
> fluid at first ( to overcome the action of the springs moving the shoes to
> the drum )and then less pressure ( because drum design causes it to get
> tighter on its own as the wheel turns) to operate. So you need a
Metering
> valve for the front disc that sort of holds off the pressure ( while the
> drums overcomes the springs) and a proportioning valve for the rear
> because the disc needs more pressure). Disc brakes take more pressure to
do
> the same thing as drums. What makes them better is that they cool off
faster
> and dont hold water in the enclosed assembly like drums do. If you have
> power this is no big deal but you can overcome some of this with a smaller
> bore, longer stroke MC like the Granada.
>
> In my 70 I did the Granada swap using the granada MC. The only thing I
> used was a summit proportioning valve going to the rear and simply a " T "
> for the front two. Now I can " feel" the front catch in before the rear
but
> its no big deal you need more braking in the front anyway. What I have
done
> to help is just to adjusted the proportioning valve so that the rear will
> not lock up first . I think if I find a metering valve for the front that
I
> would have more braking power but I haven't decided which to use yet.
>
> Oh, now to answer you question. You can just " move the rear line
from
> the metering valve to one of the m/c outputs? Then plug off the
> open fitting on the metering valve" Or go by NAPA and get a " T "
fitting.
> After this you still need a proportioning valve to keep the rear from
> locking up. The one I got is from summit racing
> summitracing.com/index.htm part # sum-g3905 for $39.50.
>
> Sorry this thing got a little long but I have done a lot of research
on
> brakes in the past year and figured Id pass the knowledge to the list.
Also
> I wanted to add that I am NOT a mechanic or expert on this sort of thing
> this is simply opinions based on my reading and asking my own questions on
> this and other ford lists. And I welcome comments to further or correct my
> knowledge. smiling smiley
>
>
> > Currently, my 66 has what I call a junction block that all the brake
lines
> > connect to. Maybe it's correct name is metering valve, but it appears
to
> > just connect all the lines together. There doesn't appear to be any
> > metering going on. There is one line that goes to the rear brakes, two
to
> > the front brakes, and one to the m/c. Why couldn't you just move the
rear
> > line from the metering valve to one of the m/c outputs? Then plug off
the
> > open fitting on the metering valve. This would give separate front and
> rear
> > systems. It might not look as 'factory' as some would prefer, but it
> should
> > function the same.
> >
> > Billy
>
>
>
>
> ------------------------------------------------------------------------
> All the list info you'll ever want: antler.moose.to/~server/cm
>


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Billy, You need the dual metering valve to separate the front brakes from the rear brakes. That's what make the two brake systems work independently.

Tony.

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Yes, basically it IS just a distribution block, but the name "metering" is just a name for that very same block..

Anyway, I just use what Ford used...It's easier.

Use any '67-70 Metering (distribution block) valve out of any '67-'70 Falcon or Mustang, a 69 Falcon Master cylinder (non-power), and fabricated your own front lines..

Why make it harder?

Why use anything else?? Ford did the work for you already.. smiling smiley

Tony.



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In a message dated Tue, 22 Feb 2000 10:01:12 AM Eastern Standard Time, AJ Derrick <(email redacted)> writes:

> > Randy, Thanks for the TRUE story. Maybe stories like yours and mine and
> > others will "wake people up" to this heavily dangerous problem that can
> > easily be prevented.
> > I just hope everyone reading will think twice before they step behind the
> > wheel of a single reservoir car again, If nothing above all else, It will
> > get them thinking and maybe get them to address the problem. For the low
> > cost of less than $150.00 for new Dual Master, Front brakes lines, and a
> > '67-'70 proportioning valve. Don't you think $150.00 piece of mind is worth
> > it? I just bought a new '66 Six Banger today, and I will be doing this
> > conversion again withinh the next week. I've already bought the new Dual
> > Master cylinder!
>
>
> now hang on a minute!
>
> a single can master cylinder is perfectly safe if it's valve is clean and maintained.
>
> i've been around this car(66) all my life, my dad bought it new, 0 brake
> problems, except
> for the following..
>
>
> i had one experience that gives me all the confidence in the world...
>
> braking heavily before a pot-hole, i didn't stop in time, bang! blew out a
> right front
> wheel cylinder, after having the sensation of having no brakes, a couple of
> quick pumps,
> the valve shifts and i had enough rear braking to limp home.
>
> now granted for hi-po situations, of course dual cylinders AND disk brakes.
> but for normal weekend tootling, perfectly safe...ie; no leaks-no problems
>
> aj
> 66
>
>
> ------------------------------------------------------------------------
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Consider yourself lucky....That's all.

Tony.



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Mail From: Chris Stephens (email redacted)

You may be right I don't claim to know all, just what I have read from
different sources. I didn't know about the different wheel cylinder bore
sizes and that would make a difference. My opinion is still to get an
adjustable
valve though unless you know the bore sizes of the falcon. Its cheep and
simple to plumb in and you have the option to adjust front to rear bias.
You may not be able to calculate the bias correctly between the three
cylinder bores. With an adjustable gizmo you dont have to simply twist
the knob and drive it around the block to see how you like it.



> Ok. Unless I still don't understand something, I don't think that
anything
> other than the m/c is needed. If the 69 Falcon m/c applies equal pressure
> to each side, then it would duplicate the function of the original m/c
> without any metering valve, proportioning valve, or any other kind of
valve.
> I know that the rears don't stop as much as the fronts, and that Ford set
> the brake bias using wheel cylinder bore diameters. The rears are smaller
> than the fronts, so that more force is applied to the fronts. This would
> also imply that the volume of fluid that flows to the front and rear may
not
> be the same. Of course, the Falcon should also have the same front/rear
> volume differential, so therefore I would expect this m/c to be capable of
> handling this. Unless, of course, the Falcon uses some sort of
> proportioning valve.
>
> Billy Moore




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In a message dated Tue, 22 Feb 2000 9:40:41 AM Eastern Standard Time, (email redacted) writes:

> In a message dated 02/21/2000 8:43:21 PM Central Standard Time,

Bill wrote:

> I'm not saying you shouldn't switch to a
> dual master (I'm going to swap on both our cars) but you shouldn't imply that
> a single master is the cause of all that's evil in the world.
>
> bill
>
> ------------------------------------------------------------------------
> All the list info you'll ever want: antler.moose.to/~server/cm

Bill, You're right, The single master isn't the cause of all the evil in the world, Just a few fatalities, about couple thousand near collisions, and a couple hundred wrecked cars over the last 40 years.. That's all..

Glad your changing to a Dual Master. You will thank youself, (and me) later. Trust me.

Tony.

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Mail From: AJ Derrick (email redacted)

> >
> > now hang on a minute!
> >
> > a single can master cylinder is perfectly safe if it's valve is clean and maintained.
> >
> > i've been around this car(66) all my life, my dad bought it new, 0 brake
> > problems, except
> > for the following..
> >
> >
> > i had one experience that gives me all the confidence in the world...
> >
> > braking heavily before a pot-hole, i didn't stop in time, bang! blew out a
> > right front
> > wheel cylinder, after having the sensation of having no brakes, a couple of
> > quick pumps,
> > the valve shifts and i had enough rear braking to limp home.
> >
> > now granted for hi-po situations, of course dual cylinders AND disk brakes.
> > but for normal weekend tootling, perfectly safe...ie; no leaks=no problems
> >
> > aj
> > 66
> >
> >
> > ------------------------------------------------------------------------
> > All the list info you'll ever want: antler.moose.to/~server/cm
>
> Consider yourself lucky....That's all.
>
> Tony.

seems like the more maintenance i perform, the luckier i get ; )

obviously, there's no question which system is safer...



aj
66 coupe



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